Shenzhen Jin Haixing Electrical Co., Ltd

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Through the use of advanced PnD production management software system, the implementation of TPM management and 5S on-site management, Kingship continued to improve the quality of Kingship continuously.

PnD production management
software system interface

The use of kanban management, can be clear at a glance
the dynamics of the production process, clearly grasp
the progress of production of all products, all data to speak,
more conducive to the production of more varieties of small
batch production and processing of precision management.

Technical article

  • What are the precise machining tips you need to know?

    In the process of production and processing of the machinery industry, although there are some details that are insignificant, if we can learn from it, we can use it in turn, use our brains and try our best to help our work. The following Kingship summarizes several tips for you to refer to.

    Tip 1: Remove the jaws of the vise, process two threaded holes for two M4s, attach two steel plates with a 1.5 mm thickness to the jaws, and rivet a 0.8 mm thick hard brass plate with aluminum blind rivets. 3 Fasten it to the jaws with M4 countersunk screws 1 to form a durable soft jaw. This also protects hardware components from being pinched and is interchangeable.

    Tip 2: The use of magnets to absorb small parts (fees) is not easy to absorb and take, can suck an iron plate 2 under the magnet 1, not only can suck a lot of small pieces, but also pull the iron plate, the small pieces will automatically Pour into the collection box is not enough to move the heart, but it is practical.

    Tip three: pulley drive, the pulley and the skid often between the skidding on the axle with ¢ 15 ~ 18mm Zoned nest drill a series of nest, so that the formation of adsorption, to prevent slipping, turning waste into treasure, the boss will reward.

    Tip 4: When the Allen wrench 1 handle is short and cannot work, insert a wrench with a slightly larger diameter than the wrench from a milling slot into the slot, which can be used as a long handle.

    Tip 5: As for the tightening of the workpiece, it is the first position and then the clamping, but for a workpiece, the first clamping and repositioning, because the clamping will certainly try to deform the workpiece, so it should be clamped and repositioned, for 6 points Positioning, find limit its degree of freedom.

    These tips and knocking are mostly found in the normal work of the staff, these tips, on the surface does not really represent anything, but when you use more, it can bring a lot of benefits for companies including themselves. I hope everyone in the future to find more of these tips and tricks.
  • What are the commonly used precision machining materials? How to choose?

    In general, precision machining of materials commonly used in two categories: metal processing; non-metallic materials processing (such as ceramics, plastics, etc.); hardness descending: stainless steel> cast iron> copper> aluminum, said several commonly used Right, I hope it works for everyone.

    1,45 - high-quality carbon structural steel, is the most commonly used carbon quenched and tempered steel.
    Main features: The most commonly used carbon quenched and tempered steel, good mechanical properties, low hardenability, easy to crack when water quenching. Small parts should be quenched and tempered, large parts should be normalized.
    Application examples: It is mainly used to make high-strength moving parts such as turbine impeller and compressor piston. Shafts, gears, rack, worm and so on. Welding attention to preheating before welding, stress relief annealing after welding.

    2, Q235A (A3 steel) - the most commonly used carbon structural steel.
    Main features: High plasticity, toughness and weldability, cold stamping properties, as well as a certain strength, good cold bending performance.
    Application examples: Widely used for the general requirements of the parts and welding structure. Such as the less force rod, connecting rod, pin, shaft, screws, nuts, ferrules, brackets, base, building structures, bridges and so on.

    3,40 Cr - one of the most widely used steel grades, is alloy structural steel.

    Main features: After quenched and tempered, it has good comprehensive mechanical properties, low temperature impact toughness and low notch sensitivity, good hardenability, high fatigue strength when oil-cooled, and easy-to-shape parts with water cooling Cracks, cold plasticity moderate, tempered or quenched and tempered and machinability is good, but the weldability is not good, easy to crack, preheat before welding should be 100 ~ 150 ℃, generally used in the quenched and tempered state, but also Carbonitriding and high-frequency surface hardening.
    Application example: quenched and tempered for the manufacture of medium-speed, medium-loaded parts, such as machine gears, shafts, worms, spline shafts, thimble sets, quenched and tempered and used for the manufacture of high surface hardness, resistance Grinding parts such as gears, shafts, spindles, crankshafts, spindles, sleeves, pins, connecting rods, screw nuts, intake valves, etc. are used for heavy and medium speed impact after quenching and tempering Parts such as oil pump rotors, sliders, gears, spindles, collars, etc., are hardened and tempered for the manufacture of heavy duty, low impact, wear resistant parts such as worms, spindles, shafts, Nitrogen osmosis then create larger size, high temperature impact toughness of the transmission parts, such as shafts, gears and so on.

    4, HT150 - gray cast iron

    Application examples: gear box, machine bed, box, hydraulic cylinder, pump body, valve body, flywheel, cylinder head, pulley, bearing cap, etc.

    5,35 - a variety of standard parts, fasteners commonly used materials
    Main features: appropriate strength, good plasticity, high cold plasticity, weldability is acceptable. Cold upsetting and drawing can be localized. Hardenability is low, normalized or tempered before use
    Application examples: suitable for the manufacture of small section parts, can withstand greater load of the parts: such as crankshaft, lever, connecting rod, hook and so on, all kinds of standard parts, fasteners

    6,65Mn - commonly used spring steel
    Application examples: small size of various flat, round spring, cushion spring, spring winding, spring ring can also be made, gas spring, clutch reed, brake spring, cold coil spring, circlip and so on.

    7,0Cr18Ni9 - the most commonly used stainless steel (US steel 304, Japanese steel SUS304)
    Features and applications: As the most widely used stainless steel heat-resistant, such as food equipment, general chemical equipment, originally in the industrial equipment

    8, Cr12 - commonly used cold work die steel (the United States Steel D3, the Japanese steel SKD1)
    Features and Applications: Cr12 steel is a widely used cold-work die steel, which is a high-carbon, high-chromium type of martensitic steel. The steel has good hardenability and good wear resistance; as Cr12 steel carbon content of up to 2.3%, so the impact toughness is poor, easy to brittle fracture, and easy to form uneven eutectic carbide;
    Cr12 steel due to good wear resistance, used in the manufacture of less impact load by the requirements of high wear-resistant die, punch, blanking die, cold heading die, cold extrusion die punch and die, drill Sets, gauges, wire drawing die, stamping die, rolling plate, drawing die and powder metallurgy with cold die.

    9, DC53 - commonly used in Japan imported cold work die steel
    Features and Applications: High strength and toughness cold work die steel, Japan Datong special steel (strain) manufacturers steel. After high temperature tempering with high hardness, high toughness, good line cutting. 9 for precision cold stamping die, drawing die, rolling wire die, cold punching die, punch and so on

    10, SM45 - Ordinary carbon plastic mold steel (Japanese steel S45C)
  • What are the precision machining methods?

    Precision parts processing is accompanied by continuous high-end production of today's manufactured products, and the performance of the products also begins to have higher requirements, and the inevitable event that arises, because to improve the quality of the products, the parts requirements of the products must be improved. Precision machinery parts processing is a very delicate industry. Its production process is complicated and the technology is delicate. Compared with other machine tools, there is a very obvious gap, and the quality error of products is very strict. So what are the precision machining methods?

    1. According to the machine tool parts to the classification of precision machining methods
    The important parts of the installation of machine parts classification can be divided into: box, base, spindle, flange, sheet metal and so on.

    2. According to the production process of precision machining methods classification
    Different equipments correspond to different processes. Generally, the most common equipment is lathes, which contain CNC lathes and ordinary lathes. CNC and general-purpose vehicles include planers, milling machines, grinding machines, and wire cutting machines.

    The processing of precision parts is actually the process of changing the size or performance of the products. According to the temperature environment in which the parts are processed, the precision parts processing can be divided into hot processing and cold processing. We call it cold working at room temperature, and we call it hot work at a high or low temperature.

    The above is the introduction of the method of precision machining, hoping to bring you some help, if you have any questions, please call the National Haixing Hing consultation Tel: 0755-29810218
  • How to arrange mechanical roughing and finishing?

    In order to ensure the processing accuracy, rough, finishing the best separately. Because rough cutting, the large amount of cutting, the workpiece by the cutting force, clamping force, heat, and the processing surface has a more obvious work hardening phenomenon, the workpiece there is a large internal stress, if the rough, rough Continuously, the precision of the finished part is quickly lost due to the stress redistribution. For some high precision machining parts. After roughing and finishing, cryogenic annealing or aging treatments should also be arranged to eliminate internal stresses.
  • What are the reasons for the rough surface of precision metal parts?

    First, the physical factors, in the cutting process of the workpiece, the fillet and the extrusion of the blade can deform the metal material, which will cause the surface roughness to be seriously deteriorated. In the processing of the plastic material, the chipping will form a chip due to the formation of a chip. Tumor, and hardness is very high. The appearance of the built-up edge is very irregular, so it is very easy for the surface of the workpiece to appear uneven knife marks. This will inevitably increase the surface roughness of the product.

    Second, the process factors, from the perspective of our precision metal parts processing technology, there are actually many factors that affect its surface roughness, mainly the factors of the cutter, the workpiece material, the numerical control processing conditions and other factors.

    Third, the geometric factors, mainly subject to the shape of the tool, declination, declination, etc. will be affected by the surface roughness. The above aspects should focus on what.
  • What are the advantages and disadvantages of CNC machining?

    CNC machining is the so-called CNC machining. First of all, we need to know the principle of CNC machining. It is processed accurately by computer control program commands. This program includes the entire process as well as process parameters and displacement data for automation.

    CNC machining advantages:
    First, the CNC can process complex profiles without the need for complicated tooling because it can be controlled by a program, or even process unobservable machining parts, and can change the shape and size of a part through a program. Product development and modification is very applicable.
    Second, by controlling the automation system through the CNC program, accurate processing can be achieved with high accuracy and stability.
    Third, its production efficiency is also unmatched by ordinary processing equipment, and it can achieve high efficiency in the case of diverse types and small quantities.

    Disadvantages of CNC machining:
    The disadvantage is that the numerically-controlled machine tool equipment is expensive, and the quality requirements for the numerical control operation and maintenance personnel are also high.
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